Kia Soul: TJ Joint Installation - Driveshaft Assembly - Driveshaft and axleKia Soul: TJ Joint Installation

Kia Soul 2014-2019 PS Service Manual / Driveshaft and axle / Driveshaft Assembly / TJ Joint Installation

1.
Wrap tape around the driveshaft spline(TJ) to prevent damage to the boot.
2.
Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).
3.
Add specified grease to the joint boot as much as it was wiped away at inspection.
4.
Install the both boot band.
5.
To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
Engine
 TM
 Distance (L) mm (in.)
LH side
 RH side
Nu 2.0 GDI
  M/T
 552.9 (21.7677)
 838.2 (33.0000)
 A/T
 532.4 (20.9606)
 824.2 (32.4488)
Gamma 1.6 GDI
  M/T
 554.4 (21.8268)
 834.9 (32.8701)
 A/T
 531.4 (20.9213)
 823.2 (32.4095)

6.
Using the SST(09495-3K000), secure the TJ boot bands.
Clearance (A): 2.0 mm (0.0787 in.) or less

7.
Install the Front Driveshaft.
(Refer to Driveshaft Assembly - “Front Driveshaft”)
8.
Check the front alignment.
(Refer to Suspension System - "Front Alignment")
    TJ Joint Inspection
    1. Check the spider assembly for roller rotation, wear or corrosion. 2. Check the groove inside the joint case for wear or corrosion ...

    Dynamic Damper Components
    1. BJ assembly 2. BJ circlip 3. BJ boot band 4. BJ boot 5. Dynamic damper band 6. Dynamic damper 7. Shaft 8. TJ boot band 9. TJ boot 10. Spider assembly ...

    See also:

    Front Stabilizer Bar Replacement
    1. Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported. 2. Loosen the bolt (A) and then disco ...

    High mounted stop light replacement
    1. Open the tailgate. 2. Remove the cover. 3. Disconnect the connector by pressing the clip (1). Bulb type 4. Pull out the module from the high mounted stop light assembly by pulling both ...

    Limitation of Active ECO operation
    If the following conditions occur while Active ECO is operating, the system operation is limited even though there is no change in the ECO indicator. When the coolant temperature is low: The sys ...