Kia Soul: Installation

If reinstalling used cover, the cover should be installed with its clutch disc as a set.

Apply grease on a disc spline part and transaxle input shaft spline part as required.

Specified grease: CASMOLY L9508

Amount: 0.2 g

Possible problems when not following

•	When not applying: Excessive wear of splines and bad clutch operation can occur.

•	When excessively applying: Grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force causing a slip.

Install the clutch disc and the cover with SST (A: 09411-1P000).

•	When installing the cover, remove the foreign of material of flywheel and pressure plate completely.

•	Make sure about the direction of the clutch disc when installing.

-	Gasoline 2.0: The 'FLYWHEEL SIDE' marked surface should face the flywheel.

-	Gasoline 1.6: The 'T/M SIDE' marked surface should face the transaxle.

Install the clutch cover bolts. Not to be bent or twisted, Tighten them in diagonal directions.

Tightening torque:

Gasoline 1.6 : 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Gasoline 2.0 : 11.8 ~ 14.7 N.m (1.2 ~ 1.5 kgf.m, 8.7 ~ 10.8 lb-ft)

•	Loosely tighten every clutch cover bolts, then torque to specifications in a diagonal direction. This can prevent twisting, vibration of the cover, and the lifting of the pressure plate.

•	Install the all the components with the specified torques. If not, the clutch torque transaxle may have concerns or the mounting bolt can loosen.

[Gasoline 1.6]

[Gasoline 2.0]

4.	Install the transaxle assembly. G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle") G 2.0 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

Clutch cover assembly 1. Check the diaphragm spring end for wear and uneven height. 2. Check the pressure plate surface for we ...

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