Kia Soul: Installation - Clutch Cover And Disc - Clutch SystemKia Soul: Installation

Kia Soul 2014-2019 PS Service Manual / Clutch System / Clutch Cover And Disc / Installation

  
If reinstalling used cover, the cover should be installed with its clutch disc as a set.
1.
Apply grease on a disc spline part and transaxle input shaft spline part as required.
Specified grease: CASMOLY L9508
Amount: 0.2 g
  
Possible problems when not following
•
When not applying: Excessive wear of splines and bad clutch operation can occur.
•
When excessively applying: Grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force causing a slip.
2.
Install the clutch disc and the cover with SST (A: 09411-1P000).
  
•
When installing the cover, remove the foreign of material of flywheel and pressure plate completely.
•
Make sure about the direction of the clutch disc when installing.
-
Gasoline 2.0: The 'FLYWHEEL SIDE' marked surface should face the flywheel.
55555
-
Gasoline 1.6: The 'T/M SIDE' marked surface should face the transaxle.

3.
Install the clutch cover bolts. Not to be bent or twisted, Tighten them in diagonal directions.
Tightening torque:
Gasoline 1.6 : 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
Gasoline 2.0 : 11.8 ~ 14.7 N.m (1.2 ~ 1.5 kgf.m, 8.7 ~ 10.8 lb-ft)
  
•
Loosely tighten every clutch cover bolts, then torque to specifications in a diagonal direction. This can prevent twisting, vibration of the cover, and the lifting of the pressure plate.
•
Install the all the components with the specified torques. If not, the clutch torque transaxle may have concerns or the mounting bolt can loosen.
[Gasoline 1.6]

[Gasoline 2.0]
4.
Install the transaxle assembly.
G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")
G 2.0 GDI (Refer to Manual Transaxle System - " Manual Transaxle")
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