Kia Soul: Cylinder Block Inspection - Cylinder Block - Engine Mechanical SystemKia Soul: Cylinder Block Inspection

Kia Soul 2014-2019 PS Service Manual / Engine Mechanical System / Cylinder Block / Cylinder Block Inspection

1.
Using a gasket scraper, remove all the gasket material from the top surface of the cylinder block.
2.
Using a soft brush and solvent, thoroughly clean the cylinder block.
3.
Inspect the top surface of cylinder block for flatness.
Using a precision straight edge and feeler gauge, measure the surface contacting the cylinder head gasket for warpage.

Flatness of cylinder block gasket surface :
Less than 0.05 mm (0.0020 in) for total area
Less than 0.02 mm (0.0008 in) for a section of 100 mm x 100 mm (3.9370 in x 3.9370 in)

4.
Inspect the cylinder bore.
Visually check the cylinder for vertical scratchs.
If deep scratchs are present, replace the cylinder block.
5.
Inspect the cylinder bore diameter.
Using a cylinder bore gauge, measure the cylinder bore diameter at position in the thrust and axial direction.

Cylinder bore diameter :
77.00 ~ 77.03 mm (3.0315 ~ 3.0327 in)

    Cylinder Block Disassembly
       • Use fender covers to avoid damaging painted surfaces. • ...

    Cylinder Block Reassembly
    1. Install in the reverse order of disassembly.    In case the cylinder bloc ...

    See also:

    Height Adjust Replacement
    1. Remove the front seat belt upper anchor. (Refer to Front Seat Belt - "Front Seat Belt Pretensioner") 2. After loosening th ...

    Inspection (With GDS)
    1. Check IPM input/output specification of multifunction switch using the GDS. If the specification is abnormal, replace the lamp or wiper switch. ...

    Satellite radio reception
    You may experience difficulties in receiving SIRIUS satellite radio signals in the following situations. If you are driving in a tunnel or a covered parking area. If you are driving beneath ...