•
|
Thoroughly clean all parts to assembled.
|
•
|
Before installing the parts, apply fresh engine oil to
all sliding and rotating surfaces.
|
•
|
Replace all gaskets, O-rings and oil seals with new parts.
|
|
1. |
Install the CKPS wheel (A).
Tightening torque :
9.8 ~ 10.7 N.m (1.0 ~ 1.1 kgf.m, 7.23 ~ 7.95 lb-ft)
|
|
2. |
Install the crankshaft main bearings.
Upper bearings have an oil groove of oil holes ; Lower
bearings do not.
|
(1) |
Align the bearing claw with the claw groove of the cylinder
block, and push in the 5 upper bearings (A).
|
(2) |
Align the bearing claw with the claw groove of the main
bearing cap (B), and push in the 5 lower bearings (A).
|
(3) |
Apply a coat of engine oil after assembling the main bearings.
|
|
3. |
Install the thrust bearings (No.3 journal).
Install the 2 thrust bearings (B) on both sides of the No.3 journal
of the cylinder block with the oil groove (A) facing out.
|
4. |
Place the crankshaft on the cylinder block.
Apply a coat of engine oil to the pin and main journals after
assembling the crankshaft.
|
5. |
Install the main bearing caps and tighten the cap bolts.
• |
Always use new crankshaft main bearing cap bolts.
Crankshaft main bearing cap bolts are toque-to-yield
bolts designed to be permanently elongated beyond the
state of elasticity when torqued, so if the bolts are
removed and reused, it may cause the bolts to break
or fail to maintain clamping force.
|
• |
Be sure to assemble the main bearing caps in correct
order.
|
• |
Install the main bearing cap with the arrow facing
the front of the engine.
|
• |
Tighten all the main bearing cap bolts with the
specified torque first, and then retighten all the bolts
with the specified angle.
|
|
(1) |
Apply a light coat of engine oil on the threads of the
bolts. Tighten all the bolts with the specified torque in numerical
order first, then tighten all the bolts with the specified angle
in numerical order.
Tightening torque :
17.7 ~ 21.6 N.m (1.8 ~ 2.2 kgf.m, 13.0 ~ 15.9
lb-ft) + 88° ~ 92°
|
Using the SST (09221-4A000), tighten the main bearing
cap bolts (A).
|
(2) |
Check that the crankshaft turns smoothly.
|
|
6. |
Check the crankshaft end play.
|
7. |
Install the piston and connecting rod assemblies.
(Refer to Cylinder Block Assembly - "Piston and Connecting Rod")
|
8. |
Install the ladder frame.
(1) |
Apply the liquid gasket on the ladder frame.
Bead width :
2.5 ~ 3.5 mm (0.0984 ~ 0.1378 in)
|
• |
Apply the sealant, THREE-BOND 1217H or
LOCTITE 5900H on the ladder frame rail portion
and install it within five minutes. If sealant
is applied to cylinder block bottom position,
the sealant position should be the same as that
of the ladder frame rail.
|
• |
Apply sealant along the inner line of
the bolt holes.
|
|
|
(2) |
Install the ladder frame (A).
Tightening torque :
18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4
lb-ft)
|
|
|
9. |
Install the other parts in the reverse order of disassembly.
In case the crankshaft is replaced with a new one, select
the proper connecting rod bearing according to the pin journal
mark on the crankshaft.
• |
Connecting rod bearing selection
(Refer to Cylinder Block Assembly - "Piston and
Connecting Rod")
|
|
|
1.
Check the crankshaft main bearing oil clearance.
(1)
To check main bearing-to-journal oil clearance, remove
the bearing caps with ...
1. Cylinder block
2. Ladder frame
3. Crank shaft
4. Crank shaft upper bearing
5. Crank shaft lower bearing
6. Thrust bearing
7.&nbs ...
See also:
Components Location
1. Drive shaft
2. Lower arm
3. Front axle
4. Front strut assembly
5. Stabilizer bar
6. Steering gear box
7. Sub frame
8. Front stabilizer link
...
Owner maintenance precautions
Improper or incomplete service may result in problems. This section gives instructions
only for the maintenance items that are easy to perform.
As explained earlier in this section, several procedu ...
Pairing a Bluetooth® Wireless Technology Device(if equipped)
What is Bluetooth® Wireless Technology Pairing?
Pairing refers to the process of synchronizing your Bluetooth® Wireless Technology
phone or device with the car audio system for connection.
Pairi ...