Kia Soul: Specifications - Engine Mechanical System - Kia Soul 2014-2018 PS Service ManualKia Soul: Specifications

Second generation PS (2014-2018) / Kia Soul 2014-2018 PS Service Manual / Engine Mechanical System / Specifications

Description
Specifications
Limit
General
Type
In-line, DOHC
 
Number of cylinders
4
 
Bore
77 mm (3.0315 in.)
 
Stroke
85.44 mm (3.3638 in.)
 
Total displacement
1,591 cc (97.09 cu. in.)
 
Compression ratio
11.0 : 1
 
Firing order
1-3-4-2
 
Valve timing
Intake valve
Opens
ATDC 8/BTDC 42
 
Closes
ABDC 69/ABDC 19
 
Exhaust valve
Opens
BBDC 50/BBDC 10
 
Closes
ATDC 5/ATDC 45
 
Cylinder head
Flatness of gasket surface
Less than 0.05 mm (0.0020 in.) for total area
Less than 0.02 mm (0.0008 in.) for a section of 100 mm (3.9370 in.) X 100 mm (3.9370 in.)
 
Camshaft
Cam height
Intake
44.15 mm (1.7382 in.)
 
Exhaust
43.55 mm (1.7146 in.)
 
Journal outer diameter (Intake, Exhaust)
22.964 ~ 22.980 mm (0.9041 ~ 0.9047 in.)
 
Camshaft cap oil clearance
0.027 ~ 0.058 mm (0.0011 ~ 0.0023 in.)
0.1 mm (0.0039 in.)
End play
0.10 ~ 0.20 mm (0.0039 ~ 0.0079 in.)
 
Valve
Valve length
Intake
93.15 mm (3.6673 in.)
 
Exhaust
92.60 mm (3.6457 in.)
 
Stem outer diameter
Intake
5.465 ~ 5.480 mm (0.2152 ~ 0.2157 in.)
 
Exhaust
5.458 ~ 5.470 mm (0.2149 ~ 0.2154 in.)
 
Face angle
45.25 ~ 45.75
 
Thickness of valve head (marg in.)
Intake
1.10 mm (0.0433 in.)
0.8 mm (0.0315 in.)
Exhaust
1.26 mm (0.0496 in.)
1.0 mm (0.0394 in.)
Valve stem to valve guide clearance
Intake
0.020 ~ 0.047 mm (0.0008 ~ 0.0019 in.)
0.10 mm (0.0039 in.)
Exhaust
0.030 ~ 0.054 mm (0.0012 ~ 0.0021 in.)
0.15 mm (0.0059 in.)
Valve guide
Length
Intake
40.3 ~ 40.7 mm (1.5866 ~ 1.6024 in.)
 
Exhaust
40.3 ~ 40.7 mm (1.5866 ~ 1.6024 in.)
 
Valve spring
Free length
45.1 mm (1.7756 in.)
 
Out of squareness
Less than 1.5
 
Cylinder block
Cylinder bore
77.00 ~ 77.03 mm (3.0315 ~ 3.0327 in.)
 
Flatness of gasket surface
Less than 0.05 mm (0.0020 in.) for total area
Less than 0.02 mm (0.0008 in.) for a section of 100 mm (3.9370 in.) X 100 mm (3.9370 in.)
 
Piston
Piston outer diameter
76.97 ~ 77.00 mm (3.0303 ~ 3.0315 in.)
 
Piston to cylinder clearance
0.020 ~ 0.040 mm (0.0008 ~ 0.0016 in.)
 
Ring groove width
No. 1 ring groove
1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in.)
1.26 mm (0.0496 in.)
No. 2 ring groove
1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in.)
1.26 mm (0.0496 in.)
Oil ring groove
2.01 ~ 2.03 mm (0.0791 ~ 0.0799 in.)
2.05 mm (0.0807 in.)
Piston ring
Side clearance
No.1 ring
0.04 ~ 0.08 mm (0.0016 ~ 0.0031 in.)
0.1 mm (0.0039 in.)
No.2 ring
0.04 ~ 0.08 mm (0.0016 ~ 0.0031 in.)
0.1 mm (0.0039 in.)
Oil ring
0.02 ~ 0.06 mm (0.0008 ~ 0.0024 in.)
0.2 mm (0.0079 in.)
End gap
No. 1 ring
0.14 ~ 0.28 mm (0.0055 ~ 0.0110 in.)
0.30 mm (0.0118 in.)
No. 2 ring
0.30 ~ 0.45 mm (0.0118 ~ 0.0177 in.)
0.50 mm (0.0197 in.)
Oil ring
0.20 ~ 0.40 mm (0.0079 ~ 0.0157 in.)
0.80 mm (0.0315 in.)
Piston pin
Piston pin outer diameter
18.001 ~ 18.006 mm (0.7087 ~ 0.7089 in.)
 
Piston pin hole inner diameter
18.016 ~ 18.021 mm (0.7093 ~ 0.7095 in.)
 
Piston pin hole clearance
0.010 ~ 0.020 mm (0.0004 ~ 0.0008 in.)
 
Connecting rod small end hole inner diameter
17.974 ~ 17.985 mm (0.7076 ~ 0.7081 in.)
 
Piston pin press-in load
500~1,500 kg (1,102 ~ 3,306 lb)
 
Connecting rod
Connecting rod big end inner diameter
45.000 ~ 45.018 mm (1.7717 ~ 1.7724 in.)
 
Connecting rod bearing oil clearance
0.032 ~ 0.052 mm (0.0013 ~ 0.0020 in.)
0.060 mm (0.0024 in.)
Side clearance
0.10 ~ 0.25 mm (0.0039 ~ 0.0098 in.)
0.35m (0.0138 in.)
Crankshaft
Main bearing oil clearance
No. 1, 2, 3, 4, 5
0.021 ~ 0.042 mm (0.0008 ~ 0.0017 in.)
0.05 mm (0.0020 in.)
End play
0.05 ~ 0.25 mm (0.0020 ~ 0.0098 in.)
0.3 mm (0.0118 in.)
Engine oil
Oil quantity
Total
3.7 ~ 4.0L (3.91 ~ 4.22US qt, 3.25 ~ 3.51lmp qt)
When replacing a short engine or a block assembly
Oil pan
3.3L (3.48US qt, 2.90lmp qt)
 
Drain and refill
3.6L (3.80US qt, 3.16lmp qt)
Including oil filter
Oil grade
Recommended
ILSAC GF-4 (API SM) or above / 5W-20

Allowed
API SL, SM or above
ILSAC GF-3, GF4 or above
ACEA A3, A5 or above
For information on SAE viscosity grades based on ambient temperatures, refer to the Lubrication System.
Usable only if the recommended engine oil is not available
Oil pressure (at 1000rpm)
100kPa (1.0kg/cm², 14.5psi) or above
Oil temperature in oil pan : 1102C (230 36F)
Cooling system
Cooling method
Forced circulation with cooling fan
 
Coolant quantity
MT : 5.1 L (1.35 U.S.gal., 5.39 U,S,qt., 4.49 lmp.qt)
AT : 5.0 L (1.32 U.S.gal., 5.28 U,S,qt., 4.40 lmp.qt)
 
Thermostat
Type
Wax pellet type
 
Opening temperature
82 1.5C (179.6 2.7F)
 
Full opening temperature
95C (203F)
 
Radiator cap
Main valve opening
pressure
93.16 ~ 122.58kpa
(0.95 ~ 1.25kgf/cm², 13.51 ~ 17.78psi)
 
Vacuum valve opening pressure
MAX. 6.86 kpa(0.07kgf/cm², 1.00 psi)
 
Water temperature sensor
Type
Thermister type
 
Resistance
20C (68F)
2.450.14 kΩ
 
80C (176F)
0.3222 kΩ
 

Tightening Torques
Item
Quantity
N.m
kgf.m
lb-ft
Engine mounting
Engine mounting bracket to body fixing bolt
2
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Engine mounting bracket to body fixing nut
2
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Engine mounting support bracket to engine mounting insulator fixing nut
1
78.5 ~ 98.1
8.0 ~ 10.0
57.9 ~ 72.3
Engine mounting support bracket to engine support bracket fixing bolt
1
58.8 ~ 73.5
6.0 ~ 7.5
43.4 ~ 54.2
Engine mounting support bracket to engine support bracket fixing nut
2
58.8 ~ 73.5
6.0 ~ 7.5
43.4 ~ 54.2
Transaxle mounting bracket to body fixing bolt
3
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Transaxle mounting bracket to body fixing nut
1
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Transaxle mounting insulator to transaxle mounting support bracket fixing bolt
2
88.3 ~ 107.9
9.0 ~ 11.0
65.1 ~ 79.5
Roll rod bracket to sub frame fixing bolt
2
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Roll rod insulator to roll rod mounting support bracket fixing nut
1
107.9 ~ 127.5
11.0 ~ 13.0
79.6 ~ 94.0
Timing system
Timing chain and oil pump assembly cover bolt (M6×20)
10
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain and oil pump assembly cover bolt (M6×38)
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain and oil pump assembly cover bolt (M6×70)
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain and oil pump assembly cover bolt (M8×22)
3
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Idler pulley assemlby bolt
1
42.2 ~ 53.9
4.3 ~ 5.5
31.1 ~ 39.8
Timing chain tensioner arm bolt
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain guide bolt
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Crankshaft pulley bolt
1
[46.1 ~ 52.0] + [38~ 42]
[4.7 ~ 5.3] + [38~ 42]
[34.0 ~ 38.3] + [38~ 42]
Timing chain tensioner bolt
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Cylinder head
Ignition coil bolt
4
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
High pressure fuel pipe nut
2
25.5 ~ 31.4
2.6 ~ 3.2
18.8 ~ 23.1
High pressure fuel pump bolt
2
12.7 ~ 14.7
1.3 ~ 1.5
9.4 ~ 10.8
Cylinder head cover bolt
19
[3.9~5.9] + [7.8~9.8]
[0.4~0.6] + [0.8~1.0]
Special Service Tools
Tool Name / Number Illustration Description Crankshaft front oil seal installer 09455-21200 Valve stem oil seal installer 0 ...

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