Kia Soul: Specifications - EV Battery SystemKia Soul: Specifications

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / Specifications

Specification
High Voltage Shut-off Procedures
? Specification
Item
Specification
Remark
Capacitor Voltage between the inverter terminals
Less than 30V
Checkable by multi tester

High Voltage Battery Handling Guide
? Specification
Item
Specification
Remark
Safety Plug Cable Resistance (?)
Less than 1? (20°C)
Checkable by multi tester
Main Fuse Resistance (?)
Less than 1? (20°C)
Checkable by multi tester
Checking for Welding in the High voltage Main Relay
NO
Checkable by GDS
Checking for welding in the High Voltage Main Relay
??(20°C)
Checkable by multi tester
Insulation Resistance Inspection (M?)
300 ~ 1000
Checkable by GDS
Insulation Resistance Inspection (M?)
More than 2M? (20°C)
Mega Ohm tester
Check the High Voltage Battery Voltage (V)
[No. 1 Module ~ No. 4 Module or No.5 Module ~ No.8 Module]
120 ~ 207
Checkable by multi tester
Check the High Voltage Battery Voltage (V)
[No. 1 Module ~ No. 8 Module]
240 ~ 413
Checkable by multi tester

High Voltage Battery System
Item
Specification
Note
Cell
96
-
Rated Voltage (V)
360
-
Capacity (Ah)
75
-
Energy (KWh)
27
-
Weight (kg)
203
-
Cooling System
Air-cooled
Forced air cooled

Item
Specification
Note
SOC (%)
5 ~ 95
Checkable by GDS
Cell Voltage (V)
2.5 ~ 4.3
Pack Voltage (V)
240 ~ 413
Voltage difference between cells (mV)
Less than 40
Insulation resistance (K?)
300 ~ 1000
Insulation resistance (M?)
More than 2
Mega Ohm tester

High Voltage Battery Control System
BMS ECU
? Specification
Item
Specification
Remark
C-CAN terminating resistance (?)
About 60
Combined resistance (BMS ECU-Inverter)
C-CAN terminating resistnace (?)
About 120
BMS ECU resistance

Main Relay
? Specification
Item
Specification
ON
Rated Voltage (V)
450
Rated Ampere (A)
200
Voltage Drop (V)
Less than 0.1 (200A)
Coil
Operation Voltage (V)
12
Resistance (?)
21.6 ~ 26.4 (20°C)

Item
Specification
Note
Main Relay Fixing Status
NO
Checkable by GDS
Main Relay Switch (-) Resistance (?)
?
Checkable by multi tester
Main Relay Operation Beep
"Clicking"
Checkable by GDS and SST
Coil Resistance (?)
 21.6 ~ 26.4 (20°C)
Checkable by multi tester

Pre-Charge Relay
? Specification
Item
Specification
ON
Rated Voltage(V)
450
Rated Ampere(A)
10
Voltage Drop(V)
Less than 0.5 (10A)
Coil
Operation Voltage(V)
12
Resistance(?)
104.4 ~ 127.6 (20°C)

Item
Specification
Remark
Main Relay Switch (-) Resistance (?)
?
Checkable by multi tester
Pre Charger Relay Operation Sound
"Clicking"
Checkable by GDS and SST
Pre Charger Relay Coil Resistance (?)
 104.4 ~ 127.6 (20°C)
Checkable by multi tester

PRE-Charge Resistor
? Specification
Item
Specification
Coil
Capacity (W)
60
Resistance (?)
30

Battery Current Sensor
? Specification
Current (A)
Ouput Voltage (V)
-400(Charge)
0.5
-200 (Charge)
1.5
0
2.5
200 (Discharge)
3.5
+400 (Discharge)
4.5

Item
Specifications
Remark
Current Sensor Ouput Voltage (V)
About 2.5 ± 0.1
Checkable by multi tester
Current Sensor Power Voltage (V)
About 5 ± 0.1
Checkable by multi tester

Main Fuse
? Specification
Item
Specification
Rated Voltage (V)
450 (DC)
Rated Current (A)
250 (DC)

Item
Specification
Remark
Safety Plug Cable Resistance (?)
Less than 1 (20°C)
Checkable by multi tester
Main Fuse Resistance (?)
Less than 1 (20°C)
Checkable by multi tester

Battery Temperature Sensor
? Specification
Temperature (°C)
Resitance (K?)
Tolerance (%)
-40
204.5
±4.0
-30
117.8
±3.5
- 20
70.34
±3.0
- 10
43.43
±2.5
0
27.63
±2.0
10
18.07
±1.6
20
12.11
±1.2
30
8.303
±1.2
40
5.813
±1.5
50
4.149
±1.9
60
3.013
±2.2
70
2.225
±2.5

Runaway Arresting Device (RAD)
? Specification
Item
Specification
Remark
RAD Combined Resistance (?)
Less than 3 (20°C)
Checkable by multi tester
RAD Terminal Resistance (?)
Less than 0.375 (20°C)
Checkable by multi tester
RAD Switch Position
Bottom
RAD switch and visual inspection

High Voltage Battery Heater
? Specification
[14 Cell LH/ RH]
Item
Specification
Resistance (?)
26 ~ 29

[10 Cell LH/ RH]
Item
Specification
Resistance (?)
16 ~ 18

High Voltage Battery Heater Relay
? Specification
Item
Specification
ON
Rated Voltage (V)
450
Rated Current (A)
10
Voltage Drop (V)
Less than 0.5 (200A)
Coil
Operation Voltage (V)
12
Resistance (?)
104.4 ~ 127.6 (20°C)

Item
Specification
Remark
Heater Relay Switch Resistance (?)
?
Checkable by multi tester
Heater Relay Operation Sound
"Tik", "Tok"
Checkable by GDS and SST
Heater Relay Coil Resistance (?)
 104.4 ~ 127.6 (20°C)
Checkable by multi tester

High Voltage Battery Heater Fuse
? Specification
Item
Specification
Current (A)
10

High Voltage Battery Heater Temperature Sensor
? Specification
Temperature (°C)
Resistance (K?)
Tolerance (%)
-40
204.5
±4.0
-30
117.8
±3.5
- 20
70.34
±3.0
- 10
43.43
±2.5
0
27.63
±2.0
10
18.07
±1.6
20
12.11
±1.2
30
8.303
±1.2
40
5.813
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