Cut out the quarter fixed glass sealant using the utility knife.
•
Do not scrape down to the painted surface of the body as damaged paint may interfere with proper bonding.
•
Remove the rubber dam and fastereners from the body.
•
Mask off surrounding surfaces before painting.
4.
Remove the quarter fixed glass.
Installtion
1.
Using a utility knife, scrape off the old adhesive to a
thickness of about 2mm (0.08 in.) to smooth out the bonding surface
around the entire quarter fixed glass flange.
•
Do not scrape down to the painted surface of the body as damaged paint may interfere with proper bonding.
•
Mask off surrounding surfaces before painting.
•
Remove the fasteners from the body.
2.
Clean the body bonding surface with a sponge dampened in
alcohol. After cleaning, keep oil, grease and water away from the
surface.
3.
With a sponge, apply a light coat of glass primer along the
edge of the quarter fixed glass as shown, then lightly wipe it off with
gauze or cheese cloth :
•
Do not apply body primer to the quarter fixed glass and be careful not to mix up body and glass primer sponges.
•
Never touch the primed surfaces with your hands as this may
result in the adhesive not bonding to the quarter fixed glass properly
causing a leak after it has been installed.
•
Keep water, dust and abrasive materials away from the primed surface.
4.
With a sponge, apply a light coat of body primer to the
original adhesive remaining around the flange. Let the body primer dry
for at least 10 minutes.
•
Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.
•
Never touch the primed surfaces with your hands.
5.
Pack adhesive into the cartridge without air pockets to
ensure continuous delivery. Put the cartridge in a caulking gun, and run
a bead of sealant around the edge of the quarter fixed glass (A) as
shown. Apply the adhesive within 30 minutes after applying the glass
primer. Make a slightly thicker bead at each corner.
6.
Install the quarter fixed glass.
7.
Let the adhesive dry for at least one hour, then spray water
over the quarter fixed glass and check for leaks. Mark the leaking
areas, let the quarter fixed glass dry, then seal with sealant. Let the
vehicle stand for at least four hours after installing the quarter fixed
glass.
Pre-charge Relay Repair procedures
Inspection
•
Be sure to read and follow the “General Safety Information
and Caution” before doing any work related with the high voltage
system. Failur ...