Kia Soul: Intake Manifold Removal and Installation - Intake And Exhaust System - Engine Mechanical SystemKia Soul: Intake Manifold Removal and Installation

Kia Soul 2014-2019 PS Service Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold Removal and Installation

1.
Remove the engine cover.
2.
Disconnect the battery negative terminal.
3.
Remove the air cleaner assembly.
(Refer to Intake And Exhaust System-"Air Cleaner")
4.
Disconnect the injector extension connector (A), the VIS (Variable intake system) connector (B) and the PCSV (Purge control solenoid valve) connector (C).

5.
Disconnect the ETC (Electronic throttle control) connector (A) and the MAPS (Manifold absolute pressure sensor) connector (B).
(Refer to Engine Control / Fuel System - "ETC(Electronic Threttle Control) System")
6.
Disconnect the knock sensor connector (A).

7.
Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) hose (B).

8.
Disconnect the vacuum hose (A) and the water hoses (B).

9.
Remove the intake manifold (A) with the gasket.

Tightening torque :
18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

  
When installing, replace with new gaskets.
When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

10.
Install in the reverse order of removal.
    Intake Manifold Components
    1. Intake manifold assembly 2. Intake manifold gasket 3. Electronic throttle body gasket 4. Electronic throttle body 5. Bracket ...

    Exhaust Manifold Components
    1. Heat protector 2. Exhaust manifold 3. Gasket 4. Exhaust manifold stay ...

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