Kia Soul: Intake Manifold Removal and Installation - Intake And Exhaust System - Engine Mechanical System - Kia Soul 2014-2019 PS Service ManualKia Soul: Intake Manifold Removal and Installation

Second generation PS (2014-2019) / Kia Soul 2014-2019 PS Service Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold Removal and Installation

1.
Remove the engine cover.
2.
Disconnect the battery negative terminal.
3.
Remove the air cleaner assembly.
(Refer to Intake And Exhaust System-"Air Cleaner")
4.
Disconnect the injector extension connector (A), the VIS (Variable intake system) connector (B) and the PCSV (Purge control solenoid valve) connector (C).

5.
Disconnect the ETC (Electronic throttle control) connector (A) and the MAPS (Manifold absolute pressure sensor) connector (B).
(Refer to Engine Control / Fuel System - "ETC(Electronic Threttle Control) System")
6.
Disconnect the knock sensor connector (A).

7.
Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) hose (B).

8.
Disconnect the vacuum hose (A) and the water hoses (B).

9.
Remove the intake manifold (A) with the gasket.

Tightening torque :
18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

  
When installing, replace with new gaskets.
When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

10.
Install in the reverse order of removal.
    Intake Manifold Components
    1. Intake manifold assembly 2. Intake manifold gasket 3. Electronic throttle body gasket 4. Electronic throttle body 5. Bracket ...

    Exhaust Manifold Components
    1. Heat protector 2. Exhaust manifold 3. Gasket 4. Exhaust manifold stay ...

    See also:

    Water pump Components
    1. Gasket 2. Water pump 3. Water pump pulley ...

    Air cleaner filter
    A Genuine Kia air cleaner filter is recommended when the filter is replaced. ...

    Components
    1. Hands free call switch 2. Mic 3. Front left speaker 4. Front right speaker 5. Audio/AVN head unit (hands free control) R ...