Inspection
[Fuel pump]
| 1. |
Turn ignition switch OFF and disconnect the negative (-)battery cable.
|
| 2. |
Remove the fuel pump assembly.
|
| 3. |
Check that motor operates properly when applying battery voltage to terminals 2 and 4 of fuel pump connector (A).
| Pin No. |
discription |
| 1 |
Fuel sender signal |
| 2 |
Fuel pump (+) |
| 3 |
Fuel sender ground |
| 4 |
Fuel pump (-) |
|
[Fuel sender]
| 1. |
Turn ignition switch OFF and disconnect the negative (-)battery cable.
|
| 2. |
Remove the fuel pump assembly.
|
| 3. |
Using an ohmmeter, measure the resistance between terminals 1 and 3 of sender connector (A) at each float level.
| Pin No. |
discription |
| 1 |
Fuel sender signal |
| 2 |
Fuel pump (+) |
| 3 |
Fuel sender ground |
| 4 |
Fuel pump (-) |
|
| 4. |
Also check that the resistance changes smoothly when the float is moved from "E" to "F".
| Position |
Resistance (Ω) |
Capacity (ℓ) |
| E |
197 ~ 203 |
4.3 |
| 1/2 |
64.2 ~ 68.2 |
26.4 |
| F |
6 ~ 10 |
51.3 |
|
Removal
| 1. |
Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "Release Residual Pressure in Fuel Line").
|
| 3. |
Remove the fuel pump service cover (A).
|
| 4. |
Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
|
| 5. |
Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).
|
| 6. |
Remove the plate cover (E) after removing the mounting bolts.
|
| 7. |
Remove the fuel pump from the fuel tank.
|
Installation
| 1. |
Install in the reverse order of removal.
|
Be careful of fuel pump direction when installing (Refer to the groove in the fuel tank).
|
|
Fuel pump plate cover mounting bolt :
2.0 ~ 3.0 N.m (0.2 ~ 0.3 kgf.m, 1.4 ~ 2.2lb-ft)
|
|
Removal
1.
Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "Release Residual Pres ...
Removal
1.
Remove the fuel pump.
(Refer to Fuel Delivery System - "Fuel Pump")
...
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Kia Soul: Fuel Pump. Repair procedures
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