Kia Soul: Evaporator Core Replacement - Heater - Heating,Ventilation And Air Conditioning - Kia Soul 2014-2019 PS Service ManualKia Soul: Evaporator Core Replacement

Second generation PS (2014-2019) / Kia Soul 2014-2019 PS Service Manual / Heating,Ventilation And Air Conditioning / Heater / Evaporator Core Replacement

1.
Disconnect the negative (-) battery terminal.
2.
Remove the heater and blower assembly.
(Refer to Heater -"Heater Unit")
3.
Remove the heater unit lower case mounting clip (A).
4.
Remove the heater unit lower case (B) after loosening the mounting screws.

5.
Pull out the evaporator core (A) from the heater unit.

  
Be careful that the inlet and outlet pipe are not bent during heater core and evaporator core removal/installation.
6.
Install in the reverse order of removal.
A.
If you're installing a new evaporator core, add refrigerant oil (PAG OIL).
B.
Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a to avoid leakage.
C.
Immediately after using the oil, replace the cap on the container, and seal it to avoid moisture absorption.
D.
Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.
E.
Apply sealant to the grommets.
F.
Make sure that there is no air leakage.
G.
Charge the system and test its performance.
H.
Do not interchange the inlet and outlet heater hoses and install the hose clamps securely.
I.
Refill the cooling system with engine coolant.
    Heater Core Replacement
    1. Disconnect the negative (-) battery terminal. 2. Remove the heater and blower assembly. (Refer to Heater -"Heater Unit") ...

    Temperature Control Actuator
    The heater unit includes mode control actuator and temperature control actuator. The temperature control actuator is located at the heater unit. It regulates the temperature by the proced ...

    See also:

    If you have a flat tire (tire mobility kit, if equipped)
    For safe operation, carefully read and follow the instructions in this manual before use. (1) Compressor (2) Sealant bottle The Tire Mobility Kit is a temporary fix to the tire and the tire shou ...

    Tightening Torques
    Item N.m kgf.m lb-ft Ignition coil mounting bolt 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7 Spark plug 14.7 ~ 24.5 1.5 ~ 2. ...

    GVWR (Gross vehicle weight rating)
    This is the maximum allowable weight of the fully loaded vehicle (including all options, equipment, passengers and cargo). The GVWR is shown on the certification label located on the driver’s door ...