Kia Soul: Cylinder Head Installation
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1. |
Install the cylinder head assembly.
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2. |
Place the cylinder head carefully not to damage the gasket.
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3. |
Install the cylinder head bolts with washers.
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4. |
Install the oil control valve(OCV).
(Refer to Engine Control / Fuel System - "CVVT Oil Control Valve
(OCV)")
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5. |
Install the heater pipe.
(Refer to Cooling System - "Water Pipe")
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6. |
Install the weter control assembly, and bypass hose.
(Refer to Cooling System - "Water Control Assembly")
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7. |
Install the delivery pipe assembly.
(Refer to Engine Control / Fuel System - "Delivery Pipe")
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8. |
Install the intake manifold.
(Refer to Intake And Exhaust System - "Intake Manifold")
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9. |
Install the exhaust manifold.
(Refer to Intake And Exhaust System - "Exhaust Manifold")
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10. |
Install the cam shaft.
(Refer to Cylinder Head Assembly - "CVVT & Camshaft")
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11. |
Install the timing chain.
(Refer to Timing System - "Timing Chain")
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12. |
Install the timing chain cover.
(Refer to Timing System - "Timing Chain Cover)
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13. |
Install the OCV(Oil Control Valve) adaptor.
(Refer to Engine Control / Fuel System - "CVVT Oil Control Valve")
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14. |
Install the cylinder head cover.
(Refer to Cylinder Head Assembly - "Cylinder Head Cover")
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15. |
Install the exhaust OCV (Oil control valve).
(Refer to Engine Control / Fuel System - "CVVT Oil Control Valve")
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16. |
Install the ignition coil.
(Refer to Engine Electrical System - "Igniton Coil")
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17. |
Install the high pressure fuel pump and the roller tappet.
(Refer to Engine Control / Fuel System - "High Pressure Fuel Pump")
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18. |
Install the vacuum pipe assembly (A).
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19. |
Connect the brake booster vacuum hose (A) and heater hose (B).
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20. |
Connect the The ETC (Electronic throttle control) connector and
the MAPS (Manifold absolute pressure sensor).
(Refer to Engine Control / Fuel System - "Engine Control System
components)
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21. |
Connect the ECTS (Engine coolant temperature sensor) connector.
(Refer to Engine Control / Fuel System - "Engine Control System")
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22. |
The A/C compressor switch connector, the alternator connector
and the cable from the alternator “B” terminal.
(Refer to Engine Electrical System - "Alternator)
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23. |
Connect the aircon compressor connector.
(Refer to Heating, Ventilation, Air Conditioning - "Compressor")
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24. |
Install the radoator upper hose and lower hose.
(Refer to Cooling System - "Radiator Hose")
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25. |
Install the engine room under cover.
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26. |
Install the ECM and then connect the ECM connector.
(Refer to Engine Electrical System - "Battery")
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27. |
Install the battery.
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28. |
Instal the air duct and air clean assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
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29. |
Install the battery assembly.
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30. |
Install the engine cover.
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Perform the following :
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Cylinder Head Reassembly
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Thoroughly clean all parts to be assembled.
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...
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